Monte Carlo Forum   Classifieds   Photo Gallery   Member List   Search   Contact   Sponsors  
  News   Forum FAQ   Calendars   Recalls   TSBs   Timeslips   Register   Login  
 

FAQ's: Exhuast & CAI (Please look here before posting)

  Printable Version
Monte Carlo >> Your Ride >> General Monte Carlo Talk >> FAQ's: Exhuast & CAI (Please look here before posting) Page: [1] 2   next >   >>
Login
Message << Older Topic   Newer Topic >>
FAQ's: Exhuast & CAI (Please look here before posting) - 2/18/2008 8:13:56 PM   
Cowboy6622


Posts: 2928
Joined: 6/6/2007
Status: offline
Cowboy6622's photo gallery
Alright, so one of the biggest questions we get here on the Monte Carlo Forum is what can I do to pick up a few extra horsepower, make my car sound better, and get better fuel economy.  Most people look to this section to do this.  This thread should answer your questions as to what to do to pick up some extra fuel mileage, some performance, and overall happiness with your vehickle.
 
Note:  This thread is subject to be edited and improved over time.  I will try to put an edit note in each part added or edited.
 
Contents:
Section 1: U-Bend
Section 2: Resonator Delete
Section 3: Cold Air Intake
Section 4: Mufflers
Section 5: Downpipe
Section 6: Headers
Section 7: Helpful Links
 
 
 
Section 1:  U-Bend (2000-2005)

The U-Bend is probably the first thing that should go.  It is found only on the 2000-2005 Monte Carlo's.  It was put in place to protect an O2 sensor.  All it does is monitor the catalytic converter and report back to the computer how it is doing.  That is it.  It has nothing to do with your air/fuel ratio or anything.  As you can see in the pictures, it pinches down alot, and as you can tell from the top view (sorry for the snow), that although it does widden and square out some, it's not enough.  This was done by GM to protect the sensor.  However, unless you plan on offroading (which we don't recommend here at the MCF), then you should get this thing tooken out. The pictures can't show it, but once you take it out and slide your fingers into it, you will find that it actually widdens out AFTER it pinches down.  According to ZZPerformance, it narrows down to about 1.75" pipe.  This is VERY restrictive, hindering hp and fuel mileage.

The solution:  Find an exhuast shop willing to do it.  Don't get discouraged or persuaded, because I went to 2 exhuast shops before the third one did it.  They said things like "well if we do that it will throw the code on the computer", or my personal favorite, "it isn't restrictive at all!"  Don't believe them.  Many members have u-bend deletes on this forum.  No one has thrown a code to date, and no one has broken an oxygen sensor by not having it protected in the u-bend either.

What you want done is to cut the u-bend out, and weld in a piece of straight pipe with a hole and an O2 bung in the side, and put the O2 sensor in the side of the pipe, instead of on top.   This should run you around $30-40. However, I had to pay $50 because exhuast shops in my area are expensive.  A second option, and the one virtually nobody does, is to buy the piece from ZZPerofrmance, or PYFC, and do ti yourself.  It is seriously cheaper to let a local exhaust shop custom fabricate a part do it, and save you a Saturday afternoon of getting dirty.  This should pick you up some gas mileage, some performance, and overall happiness with your car.

U-Bend from the side:


U-bend from the Top



Here is what the U-bend looks like under your car, with PFYC's u-bend replacement as well.




Section II: Resonator Delete

The 1996-2007 Monte Carlo's each have a resonator.  Some argue that this is only a 2-3 hp increase, and others will argue that it is about a 6-10 hp increase.  Either way, if you want just a couple of horsepo

< Message edited by Cowboy6622 -- 2/19/2008 3:31:23 PM >


_____________________________



"Ye thou I drive thru the valley and the shadow of rice, I will fear no turbo, for thy 3800 V6 art wit me, thy horsepower and thy torque, thou comfort me."
Post #: 1
RE: FAQ's: Exhuast & CAI (Please look here before post... - 2/19/2008 6:23:17 AM   
Taz



Posts: 2712
Joined: 8/9/2007
From: Windsor, Ontario, Canada
Status: online
Taz's photo gallery
I moved this topic to the General Monte Carlo Talk section because this question gets asked here the most.

Hope this helps the people who are curious about what their first mods should be.

_____________________________


(in reply to Cowboy6622)
Post #: 2
RE: FAQ's: Exhuast & CAI (Please look here before post... - 2/19/2008 11:29:22 AM   
Mac7504


Posts: 116
Joined: 9/6/2007
Status: offline
Cough, cough. I'm running Borla's so you might want to take that part out.

_____________________________

http://www.superchevy.com/features/0409sc_2003_monte_carlo_ss/

(in reply to Taz)
Post #: 3
RE: FAQ's: Exhuast & CAI (Please look here before post... - 2/19/2008 1:12:02 PM   
SpaceRider

 

Posts: 7862
Status: offline
SpaceRider's photo gallery
Member Cowboy6622, `Duane deserves
the credit for creating this informative Exhaust/CAI
Topic Thread.  It has great information for the members.
   
Thanks `Duane, & Mod `Taz
 
Exhaust Theory
Click below link



< Message edited by SpaceRider -- 2/19/2008 1:13:12 PM >

(in reply to Cowboy6622)
Post #: 4
RE: FAQ's: Exhuast & CAI (Please look here before post... - 2/19/2008 1:20:01 PM   
Nocturnx



Posts: 385
Joined: 1/25/2007
From: The Downward Spiral
Status: offline
Nocturnx's photo gallery
Great Write-up cowboy!


Here are some additional vendor links:

www.wbodystore.com
www.intense-racing.com
www.summitracing.com
http://www.milzymotorsports.com/
http://www.thrashercharged.com/L67_htm/3800_home.asp
http://www.slponline.com/car.asp?C=1997-2005%20W-Body
http://www.andysautosport.com/chevrolet/2000_2004_monte_carlo/



_____________________________

2004 Monte Carlo SS Intimidator #683

(in reply to SpaceRider)
Post #: 5
RE: FAQ's: Exhuast & CAI (Please look here before post... - 2/19/2008 3:30:41 PM   
wroeber_55

 

Posts: 94
Joined: 1/13/2008
Status: offline
Great writeup man!  Definately helped me out because I have been trying to decide on what mufflers to get.  Right now I'm running straight pipes instead of mufflers but with the U bend and resonator still in, but I think I'm going to go into my local shop soon and have them delete the U bend and resonator and run 2.5" pipe all the way back to some Flowmaster 40's.  Should sound nice and give my car a little more juice since I will also be putting in a K&N cone filter, custom sealed/insulated CAI box, and ZZP 1.0 PCM within the next couple months.

(in reply to Nocturnx)
Post #: 6
RE: FAQ's: Exhuast & CAI (Please look here before post... - 2/19/2008 4:33:31 PM   
Mac7504


Posts: 116
Joined: 9/6/2007
Status: offline
Good info.
Don't forget Morad Parts Company. Many stock parts can be purchased thorugh him. At a very nice price I might add.

_____________________________

http://www.superchevy.com/features/0409sc_2003_monte_carlo_ss/

(in reply to wroeber_55)
Post #: 7
RE: FAQ's: Exhuast & CAI (Please look here before post... - 2/21/2008 11:19:28 AM   
Veritas

 

Posts: 5
Joined: 2/21/2008
Status: offline
Excellent information.  My father wants to purchase a newer Monte Carlo so this should be rather helpful!

However, I'd like to see some exhaust and CAI information for older Monte Carlos.  I myself may be picking up an '84 CS (with the 305) soon and would like to upgrade both the exhaust and CAI.  However, there isn't much information out there regarding these items for Monte Carlos of this generation.

Maybe some experienced members could provide information as to where to obtain full exhaust systems and cold air intakes for other years aside from the newer Monte Carlo models.


- Bill

< Message edited by Veritas -- 2/21/2008 11:20:33 AM >

(in reply to Mac7504)
Post #: 8
RE: FAQ's: Exhuast & CAI (Please look here before post... - 3/4/2008 4:27:54 PM   
tommypro


Posts: 173
Joined: 2/17/2008
Status: offline
tommypro's photo gallery
one of my friends recently discouraged me from the resonator delete because he says it could mess up the computer on my monte... are there any sensors in/behind the res?

_____________________________

#220 of 4000

14.841 @ 91.837

SD window tints, custom plates, K&N FIPK, custom 3" exhaust...

(in reply to Cowboy6622)
Post #: 9
RE: FAQ's: Exhuast & CAI (Please look here before post... - 3/4/2008 6:30:23 PM   
04 Intimidator


Posts: 3566
Joined: 10/10/2006
From: North Fond du Lac, WI
Status: offline
quote:

ORIGINAL: tommypro

one of my friends recently discouraged me from the resonator delete because he says it could mess up the computer on my monte... are there any sensors in/behind the res?


None at all.  In fact it won't have any change on your pcm.  The only thing it will do is increase the drone in the interior cabin and maybe as 1-3 hp.

_____________________________

Life''s a bitch, don''t vote for one.

Dynomax Exhaust - Wizaired CAI - 3.4 Pulley - SLP 1.8 Rockers - Ported and Polished SLP Headers - MSP Polyurethane Mounts - DHP PCM - PowerSlot Rotors - Hawk Pads - Fuzzy Dice Mod.

(in reply to tommypro)
Post #: 10
Login OR Register now to post a reply to this forum topic.
Page:   [1] 2   next >   >>

 
Monte Carlo Forum >> Your Ride >> General Monte Carlo Talk
Jump to:



Featured Sponsors
Advertising Info

Top 10 Posters
spacerider7862
wiz kidd4984
mickey4762
solaraslayer3818
04 intimidat3566
rj3534
cowboy66222928
montejass2746
taz2712
scc245402377

New Vendors
AMSOIL - Performance Oil Technology
K&N Engineering, Inc.

The Monte Carlo name is a copyrighted trademark / sales mark of the Chevrolet Motors Division of General Motors.